HF-15B High Frequency Spark Tester
The HF-15B High Frequency Spark Tester is designed for continuous in-line testing of insulated wire and cable during manufacturing. Utilizing Clinton Instrument's proven 3kHz high-frequency testing technology, the HF-15B detects pinholes, insulation faults, and other defects that can affect product quality and reliability.
The HF-15B is particularly well suited for testing smaller wire sizes at high production speeds and in applications where a direct ground connection to the conductor is not possible or practical. Its high-frequency design provides dependable fault detection while supporting a wide range of wire and cable manufacturing processes.
With support for industry-standard communication protocols, configurable relay outputs, and multiple electrode options, the HF-15B can be integrated into both new and existing production lines. When properly applied with an application-appropriate electrode, the system meets the requirements of UL 2556, UL 1581, and IEC 62230.
Downloads & Questions
Operator manuals, spec sheets, software utilities, and other technical documents. If you do not see the information you need, contact us and we will be happy to assist.
File Name | File Size | Upload Date and Time | Download |
|---|---|---|---|
HFB Monitor Lite | 58 KB | 02/04/2026 | HFB Monitor Lite |
DeviceNet Support Files | 1,399 KB | 02/04/2026 | DeviceNet Support Files |
Modbus RTU Support Files | 7,330 KB | 02/04/2026 | Modbus RTU Support Files |
Ethernet IP Support Files | 2,567 KB | 02/04/2026 | Ethernet IP Support Files |
Profibus Support Files | 6,561 KB | 02/04/2026 | Profibus Support Files |
Profinet Support Files | 5,622 KB | 02/04/2026 | Profinet Support Files |
Modbus TCP Support Files | 5,873 KB | 02/04/2026 | Modbus TCP Support Files |
XConfig | 873 KB | 02/04/2026 | XConfig |
Technical Specifications
Major Features:
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Differentiates between pinhole faults and bare wire conditions
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Supports multiple industrial communication protocols
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Designed for reliable operation in demanding production environments
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Simple setup and operation with intuitive controls
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Compatible with bead chain and brush electrodes
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Configurable relay outputs for alarms, counters, and line control
PARAMETER
VALUE
Test Voltage Range
500V-15kV
Nominal Frequency
3kHz (load dependent)
Voltage Display
3-digit LED display
Accuracy 2% of reading
Fault Indication
3-digit LED counter
Amber Fault Indicating LED
Operating Modes
Continuous high voltage / Remove voltage on fault
Momentary relay closures on fault / latched relay closure on fault until reset
Power Requirements
100-240VAC 47-63Hz
Power supply is self-adjusting
Product Diameter (round wire/cable)
Up to 2 inches (3 inches with a brush electrode)
Electrode Types
Bead Chain, Brush
Bead Chain Electrode Lengths
1-5 inches
Compliant UL line speed with a standard 2-inch electrode
Up to 3333 feet per minute (load dependent)
Maximum UL compliant line speed with a 5-inch electrode
Up to 8,333 feet per minute (load dependent)
Compliant IEC line speed with a standard 2-inch electrode
Up to 10,000 feet per minute (load dependent)
Maximum IEC compliant line speed with a 5-inch electrode
Up to 25,000 feet per minute (load dependent)
Output Power
4mA resistive
40mA capacitive
Detection Sensitivity
Conforms to IEC62230
Relay Outputs
4 x User-configurable relays may be tasked to any desired function.
Pinhole Alarm, Bare Wire Alarm, Voltage Watchdog, Cover Open, Pinhole/Bare Wire Count Limits etc.
Standard Communications
Modbus RTU via RS-485
Optional Communications (with purchase of accessory communication card)
Analog, Ethernet IP, Modbus TCP, Profibus, Pofinet, DeviceNET